Difference between revisions of "Electrical Submersible Pump"

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==Brief==
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==Electrical Submersible Pump==
  
 
[[Electrical Submersible Pump]] ('''ESP''') is an artificial lift method to lift fluids from the wells.  
 
[[Electrical Submersible Pump]] ('''ESP''') is an artificial lift method to lift fluids from the wells.  
  
Typically [[Electrical Submersible Pump|Electrical Submersible Pumps]] are used to pump off the oil wells and produce water from the water source wells.
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[[Electrical Submersible Pump|Electrical Submersible Pumps]] are used to pump off the oil wells and produce water from the water source wells.
  
==ESP Diagram==
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A typical submersible pumping unit consists of an electric motor, a seal section, an intake section, a multistage centrifugal pump, an electrical cable, a surface-installed switchboard, a junction box, and transformers <ref name = KermitBrown1984/>.
  
ESP Diagram shows relationship between flow rate and ESP performance curves:
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750+ [[Electrical Submersible Pump | ESP]] models are grouped into the [[ESP catalog]].
 +
 
 +
[[:Category:pumpDesign| Pump Design]] - [[Electrical Submersible Pump|ESP]] pump design software available online at [https://www.pengtools.com www.pengtools.com].
 +
 
 +
==ESP Performance Curves==
 +
 
 +
The performance curves of ESP represent the relationship between flow rate capacity and:
 
* Head capacity
 
* Head capacity
 
* Pump efficiency
 
* Pump efficiency
 
* Brake Horsepower
 
* Brake Horsepower
  
ESP Diagram also shows Best Efficiency Point (BEP) and ESP operating range.
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ESP Performance Curves also show Best Efficiency Point (BEP) and ESP operating range.
 +
 
 +
ESP Performance Curves are used for ESP design and sizing.
  
ESP Diagram is used for ESP design and sizing.
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These curves are for a fixed power cycle i.e. 50Hz, and can be changed with variable frequency controllers.
  
[[File:ESP Diagram.png| Reda GN5200 ESP Diagram]]
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[[File:ESP Diagram.png| Reda GN5200 ESP Performance Curves]]
  
<center>[[ESP catalog]] '''REDA GN5200 ESP Diagram''' for 150 stages</center>
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<center>'''REDA GN5200 ESP Performance Curves''' for 150 stages - 60 Hz</center>
  
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==ESP Tornado chart==
  
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[[ESP Tornado chart]] is the variable-speed [[Electrical Submersible Pump| ESP]] performance chart showing the [[Electrical Submersible Pump| ESP]] performance curves at different frequencies.
  
[[ESP Tornado chart]] is the variable-speed [[ESP]] performance chart showing the [[ESP]] performance curves at different frequencies.
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[[File:Tornadochart.png| Tornado chart for the REDA DN3100 pump with 400 stages]]  
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 +
<center>[[ESP Tornado chart]] for the '''REDA DN3100''' pump with 400 stages</center>
  
 
==ESP System==
 
==ESP System==
  
Includes:
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===ESP Motor===
* ESP Motor
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[[File:ESP Motor.png| ESP Motor: Centrilift motor 375MSP 18hp/520V/26A]]
* ESP Cable
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* Drive
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<center>ESP Motor: Centrilift motor 375MSP 18hp/520V/26A </center>
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 +
===ESP Cable===
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[[File:ESP Cable.png| ESP Cable: #1 AWG CPNR Centrilift 34.5/-/2.51kg/m SOL 5kV]]
 +
 
 +
<center>ESP Cable: #1 AWG CPNR Centrilift 34.5/-/2.51kg/m SOL 5kV</center>
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 +
===ESP Drive===
 +
[[File:ESP Drive.png| ESP Drive]]
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 +
<center>ESP Drive </center>
  
 
==ESP Design Software==
 
==ESP Design Software==
  
* [[:Category:pumpDesign| pumpDesign]]  [[Electrical Submersible Pump|ESP]] design software is available online at [https://www.pengtools.com www.pengtools.com].
+
* [[:Category:pumpDesign| Pump Design]]  - [[Electrical Submersible Pump|ESP]] pump design software available online at [https://www.pengtools.com www.pengtools.com].
 
* Subpump
 
* Subpump
 
* Autograph PC
 
* Autograph PC
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* Prosper
 
* Prosper
 
* SelPro
 
* SelPro
* RosPump
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* RosPump / Роспамп
 
* Автотехнолог
 
* Автотехнолог
  
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[[ESP catalog]]<BR/>
 
[[ESP catalog]]<BR/>
 
[[ESP Tornado chart]]
 
[[ESP Tornado chart]]
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 +
== References ==
 +
<references>
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<ref name= KermitBrown1984 >{{cite book
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|last1= Brown |first1= Kermit
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|title=The Technology of Artificial Lift Methods. Volume 4. Production Optimization of Oil and Gas Wells by Nodal System Analysis
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|publisher=PennWellBookss
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|date=1984
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|place=Tulsa, Oklahoma
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}}</ref>
 +
 +
</references>
  
 
[[Category:PumpDesign]]
 
[[Category:PumpDesign]]
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|titlemode= replace
 
|titlemode= replace
 
|keywords=Electrical Submersible Pump
 
|keywords=Electrical Submersible Pump
|description=ESP - electrical submersible pump.
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|description=Electrical Submersible Pump is an artificial lift method to lift fluids from the wells.
 
}}
 
}}

Latest revision as of 09:38, 6 September 2022

Electrical Submersible Pump

Electrical Submersible Pump (ESP) is an artificial lift method to lift fluids from the wells.

Electrical Submersible Pumps are used to pump off the oil wells and produce water from the water source wells.

A typical submersible pumping unit consists of an electric motor, a seal section, an intake section, a multistage centrifugal pump, an electrical cable, a surface-installed switchboard, a junction box, and transformers [1].

750+ ESP models are grouped into the ESP catalog.

Pump Design - ESP pump design software available online at www.pengtools.com.

ESP Performance Curves

The performance curves of ESP represent the relationship between flow rate capacity and:

  • Head capacity
  • Pump efficiency
  • Brake Horsepower

ESP Performance Curves also show Best Efficiency Point (BEP) and ESP operating range.

ESP Performance Curves are used for ESP design and sizing.

These curves are for a fixed power cycle i.e. 50Hz, and can be changed with variable frequency controllers.

Reda GN5200 ESP Performance Curves

REDA GN5200 ESP Performance Curves for 150 stages - 60 Hz

ESP Tornado chart

ESP Tornado chart is the variable-speed ESP performance chart showing the ESP performance curves at different frequencies.

Tornado chart for the REDA DN3100 pump with 400 stages

ESP Tornado chart for the REDA DN3100 pump with 400 stages

ESP System

ESP Motor

ESP Motor: Centrilift motor 375MSP 18hp/520V/26A

ESP Motor: Centrilift motor 375MSP 18hp/520V/26A

ESP Cable

ESP Cable: #1 AWG CPNR Centrilift 34.5/-/2.51kg/m SOL 5kV

ESP Cable: #1 AWG CPNR Centrilift 34.5/-/2.51kg/m SOL 5kV

ESP Drive

ESP Drive

ESP Drive

ESP Design Software

  • Pump Design - ESP pump design software available online at www.pengtools.com.
  • Subpump
  • Autograph PC
  • Pipesim ESP design
  • DesignRite
  • WellFlow
  • Prosper
  • SelPro
  • RosPump / Роспамп
  • Автотехнолог

See also

ESP catalog
ESP Tornado chart

References

  1. Brown, Kermit (1984). The Technology of Artificial Lift Methods. Volume 4. Production Optimization of Oil and Gas Wells by Nodal System Analysis. Tulsa, Oklahoma: PennWellBookss.